{"id":230,"date":"2025-07-24T16:09:39","date_gmt":"2025-07-24T08:09:39","guid":{"rendered":"http:\/\/ksbhk.com\/?p=230"},"modified":"2025-08-05T17:39:21","modified_gmt":"2025-08-05T09:39:21","slug":"elementor-230","status":"publish","type":"post","link":"https:\/\/ksbhk.com\/index.php\/2025\/07\/24\/elementor-230\/","title":{"rendered":"KASHIBANG Solar & Paint Protection Film Manufacturing: Factory Tour & OEM Process\u200b"},"content":{"rendered":"\t\t
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KASHIBANG Solar & Paint Protection Film Manufacturing: Factory Tour & OEM Process\u200b<\/h1>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"About\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Recently, I had the privilege of touring KASHIBANG\u2019s modern manufacturing facility, witnessing the entire process where a transparent substrate undergoes precise manufacturing to transform into a high-performance functional film. This two-story production workshop embodies the production philosophy of “Perfection Lives in Details” through rigorous quality control standards and advanced manufacturing technology.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Precision Protection in the Cleanroom\u200b<\/b><\/strong>\u200b
Stepping through the factory\u2019s first threshold revealed the impressive “dual-safeguard” environmental control system. The production area features a fully enclosed, constant-temperature, and constant-humidity design. Temperature is meticulously maintained at 23\u00b0C \u00b11\u00b0C, with humidity strictly controlled between 40%-60%, providing a stable physical environment for film processing. The workshop spans two levels:<\/p>

    • \u200b\u200bLevel 1:\u200b<\/b><\/strong>\u200b Class 1,000 Cleanroom (coating head area), with air cleanliness meeting food-grade production standards.<\/li>
    • \u200b\u200bLevel 2:\u200b<\/b><\/strong>\u200b Class 10,000 Cleanroom, an environment suitable for precision electronics manufacturing.
      This tiered design ensures the high cleanliness required for core processes while optimizing production line efficiency.<\/li><\/ul><\/li><\/ul>

      To eliminate electrostatic interference, personnel undergo a dual purification process: changing into specialized shoe covers and cleanroom suits, followed by dust removal via high-pressure air in the air shower chamber. Notably, carrying items like lighters, mobile phones, or any electronic device that might generate static electricity is strictly prohibited within the workshop \u2013 a testament to the brand’s relentless pursuit of product quality.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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      The Transformation Journey: From Substrate to Functional Film\u200b<\/b><\/strong>\u200b<\/p>

      \u200b\u200b1. Raw Material Pre-Treatment\u200b<\/b><\/strong>\u200b
      The production sequence begins with unloading giant raw material rolls. Guided by a traction system, the transparent substrate passes through two critical stages:<\/p>

      • \u200b\u200bCorona Treatment:\u200b<\/b><\/strong>\u200b High-voltage discharge alters the molecular structure of the substrate surface, enhancing adhesion.<\/li>
      • \u200b\u200bUltrasonic Cleaning:\u200b<\/b><\/strong>\u200b High-frequency vibrations dislodge micron-level dust particles, ensuring substrate purity meets coating requirements.<\/li><\/ul>

        2. Functional Layer Coating (Level 2 Workshop)\u200b<\/b><\/strong>\u200b
        The cleaned substrate is transported vertically via a lift system to the Level 2 coating workshop. Here, precision coating heads uniformly apply functional materials (e.g., thermal insulation coatings, explosion-proof coatings) onto the substrate, forming layers imbued with specific performance characteristics. This step demands extreme coating precision, with thickness tolerance controlled at the micrometer level.<\/p>

        \u200b\u200b3. Lamination & Curing (Level 1 Workshop)\u200b<\/b><\/strong>\u200b
        The substrate, now coated with the functional layer, returns to Level 1 for preliminary lamination with a release film. This composite film, not yet fully bonded, is then conveyed via the traction system back to Level 2 for adhesive application. The doubly coated film then descends to Level 1 again, undergoing sequential processes including cooling\/laminating and adhesive reinforcement. The material is finally wound onto an accumulator for initial take-up.<\/p>

        \u200b\u200b4. Rigorous QC: From Lab to Shipment\u200b<\/b><\/strong>\u200b
        Coiled film isn’t shipped immediately; it enters a comprehensive inspection phase. Quality control teams conduct random sampling for multiple tests:<\/p>